INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Disconnect pack positive and pack negative connections. Inspections are by appointment only. Take the front seat off followed by the charging receptacle. Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. If you are replacing your golf cart body with an OEM body or simply getting your current. Apply more coats until you get the color you want for the cart. Once the screws are removed, you can lift the body off the frame. You must log in or register to reply here. Used 2016 Club Car Golf Carts All. orders are taking longer than normal. Add To Wish List. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Drain fuel from the carburetor drain screw with a pan. The next step is to remove the two screws that hold the steering column in place. Reconnect power. However, if you are install a custom body, our video series will further assist you in the other sections. Drill the crack at the end so that it doesnt become bigger. JavaScript is disabled. Is. Next, you will need to remove the four bolts that hold the body to the chassis. Sand it in smoothly and repaint if needed. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Take photographs before removal for easy reassembly. Clean up the area while the sealant is drying. Here's a couple diagrams that show all the bolts and mounting points. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Removing Head On a Club Car DS. You can also email us at Support@GolfCartGarage.com. Remove the Yamaha emblem by unfastening the screws under it. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Wash the area with water from a hose to get a spraying action. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. JavaScript is disabled. I can't thank you enough. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Wipe the cart using a towel and let it dry completely. The hood skin is then popped out of place Finally, you will need to remove the four screws that hold the windshield to the body. Remove the rear end from the golf cart. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? Take your time and you'll be fine. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Carefully insert the hose into your golf carts gas tank opening. 5. 2. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. How do you install snubber on a club car? These screws are located on the top, bottom, and front of the body. Loosen the bolts of the rear seat and take them off. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Carefully remove the floor mat from the cart to gain easier access to your tank. Thanks again everyone. 20; 40; 60; Sort. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. First, you need to find a body that is compatible with your Club Car. You can also email us at Support@GolfCartGarage.com. These screws are located on the front of the vehicle, near the bottom. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Another way to take the top off a golf cart is to use a golf cart jack. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Remove the fuel line and vent tube from the tank. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. Remove the 7/16 bolts at the back of the cart. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Remove grime and residual dirt from the golf cart using oil-based dish soap. One way is to use a golf cart lift. Doing so is dangerous and could result in serious bodily harm. Part Number: EN44-040 SP33-014 - Stationary Contact, BO Radar Chart Example On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Cowl and Body Kits. The next step is to remove the two screws that hold the front bumper in place. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Wait 10 to 15 minutes. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. I wish I was able to do it myself. Store Number (252) 499-9436. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. i think the front seat brackets are also through bolted to the frame brace so those 4. I am also undertaking a "rebuild" of my golf cart. Sunday 10am - 7pm EST, Not seeing what you are looking for? You can make your Club Car DS go faster by de-restricting its speed. Design Center: Hold accelerator pedal all the way down until reverse buzzer stops. The pump helps in evening out scratches. Reconnect power. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . It has a few scuffs and scratches that I would like to remove. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. No problem. The next step is to remove the four screws that hold the body in place. Remove the masking tape and plastic bags from the covered areas. Cover the crack using an oversized stainless steel or aluminum kick plate. The outside crack I grind out and repair with fiberglass. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. Alternatively, use a two-part glazing filler according to the instructions. When you remove it and check for a possible loose connection ( ??? ) Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. For a better experience, please enable JavaScript in your browser before proceeding. Looked in and crud in there too. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Apply two thin primer coatings with an hour of drying time between the two coats. Carefully loosen the screws on the straps holding the tank on the cart. Remember to stretch and smooth the film as you do this. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. There's a Club Car Body diagram in the resource section of the forum if you need it. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. No problem, your welcome. Remove the two bolts on the rear seat area of the cart. Fix some plastic tape on the front side so that the weld doesnt push through. These screws are located on the bottom of the bumper. One way to do this is to add more torque to your golf cart. The Callaway Epic Max Driver is a respected driver that came out in 2021. Move a compressed air pump over this area and scrub it downwards. Free shipping for many products! and taken off the front of the cart. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). These screws are located on the front of the vehicle, near the top. Wipe the cart using a towel and let it dry completely. Loosen the four bolts in the front and back using a T-30 bit. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Posts: 349 Re: DS body removal . the primary seat is removed and four more bolts are loosened, allowing Barry to My husband is just not that handy. 3. Find the gas tank and remove the three bolts holding it down. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. It is on one of the small connectors of the solenoid. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. First up, I will convert the tired 1700cc to EFI. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! Just drained the tank too. You can follow the steps below to remove a Yamaha G16 golf cart body. Removing the rear body requires the How do you remove the front body of a Club Car Precedent? That's it! If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. You are using an out of date browser. Getting Wild . Club Car Gas. Remove the forward-reverse switch on the rear body using the same bit. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Wash the cart once more and dry it completely as soon as possible. Ernie loves documenting interesting facts about golf. Drill the pop rivet near the forward-reverse handle. These screws are located on the front of the vehicle, near the top. . This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Do you want to add new side trim to your golf cart? Shop Club Car Golf Cart Parts. They install directly onto your factory suspension with relative ease and no hassle. Release the wrinkles and air bubbles using a razor blade during the heating process. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Remove the bolts on the front bracing on either side of the cart and lift them off. By using the content on this website, you agree to the terms outlined in this disclaimer. 1. The pictures were a great help, Thank you! $76.00. removal of the reverse switch cover, which Barry does by unscrewing the Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Flip tow/run switch to tow. Use this information at your own risk. Turn the shut-off valve to off. Atlantic Beach, NC 28512. Installation Instructions for Yamaha Drive Full Dash 1. . Repair the crack from the back side. Can I remove the head without removing the body to get access? Paint the cart using acrylic or plastic-fusion paint. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Remove the bolt present on the shaft of the gas pedal. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Slide the shaft upwards so that the gas pedal has more play. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Includes mounting hardware. Take the seat off of your cart by removing the connecting screws. Once the screws are removed, the body can be pulled off of the cart. Second, you need to remove the old body and install the new one. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. This product can be used on golf cart fenders, tires, floor mats and tops. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car: . 606982: Exhaust stack. This step by step video shows you how to remove the body from your 2017 or newer Yamaha G29 Drive 2 golf cart body. sounds simple enough, thanks! Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Lift the seat and remove it from the cart. Any pics of the cart yet? Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. You can find a list of compatible bodies on the Club Car website. You Why are golf carts useful? A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Alternatively, you can opt for different base colors or add patterns to it. i have already paid for my lessons so why should the next guy. I will give it a try later today! Find the gas tank and remove the three bolts holding it down. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. . Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Thanks. OEM . Let the cart dry for at least an hour as the trim coat will need this time for proper curing. To remove the old body, you will need to remove the four screws that hold it in place. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. I am a newbie to golf carts and to the forum. New. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. 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A better experience, please enable JavaScript in your browser before proceeding Kit made specifically for the Club....